Research Article

2015  |  Vol: 1(1)  |  Issue: 1(Sept- Oct)

Formulation and Characterization of Microbeads as a Carrier for the Controlled Release of Rioprostil


Vinod Dhote1*, KanikaDhote2, Dinesh Kumar Mishra3

1Truba Institute of pharmacy, Bhopal (M.P)

2Ravishankar College of Pharmacy, Bhopal (M.P)

3College of Pharmacy, IPS Academy Indore-452012 (M.P)

*Corresponding author

Vinod Kumar Dhote

Asst. Prof. (Pharmaceutics)

Truba Institute of Pharmacy, Bhopal

Email: vinoddhote@gmail.com, dineshdops@gmail.com

Abstract

Objective: The  objective  of  the  current  research  is  to  reduce  dosing  frequency  and  improve  patient compliance by designing and systematically evaluating controlled release microbeads of Rioprostil. Materials and methods: Rioprostil loaded mucoadhesive microbeads were successfully prepared by ionotropic gelation and crosslinking technique by using sodium alginate as the hydrophilic carrier in combination with HPMC and chitosan polymers as drug release modifiers. Formulated microbeads were evaluated for particle size, swelling ratio, drying rate, drug entrapment, bio adhesion study, invitro release, release kinetic and stability study. Particle size distribution of both placebo and drug loaded formulations were measured by an optical microscope and particle size of optimized beads was determined by scanning electron microscopy. Results: Results shows that no significant drug-polymer interactions were observed in FTIR studies. In-vitro drug release profile of Rioprostil microbeads were studied in phosphate buffer pH 6.8 and exhibited zero order kinetic. The in vitro wash-off test indicates microbeads had good mucoadhesive properties. The drug loaded batches were found to be stable when stored at room temperature for 45 days. Conclusion: Hence the formulated HPMC coated Sodium alginate beads can be used as an alternative and cheaper carrier for the oral controlled delivery of Rioprostil, especially for the treatment of ulcer colitis.

Keywords: Rioprostil, microbeads, ionotropic gelation, mucoadhesive, cross linking

Introduction

Controlled drug delivery technique presents front line part of today’s developed technique, in this includes many scientific approaches, serving for individual care (Petersen, 1999). The drug deliverance technique having abundant advantages than existing conventional type of dosage, it involves enhanced effectiveness, minimized poisoning, enhanced consumer conformity also ease (Pillay, 1999; Nagata, 1995). This type of drug deliverance technique utilizes micro molecules, for caring drugs. As the varieties of forms for dosage are invented like microparticle as well as nanoparticles shown more significance (Florence, 1997; Ulrich, 2005).

An ideal and advanced oral drug delivery system is that, which exactly controls speed, time as well as site of release of medicament separately of normal physiological variables such as gastrointestinal tract pH, digestive condition of the gastrointestinal tract, peristalsis movement and circadian rhythm. Advance in polymer science and technology outcome in pick up the pace research and developmental activity in the design of drug delivery devices (Roy, 1989; Dashevsky, 2004).

Rioprostil is a synthetic methylprostaglandin E1 analog that reduces gastric acid secretion and enhances the gastric mucus-bicarbonate barrier. It is effective in the therapy of gastric ulcers and gives significant protection against NSAID-induced gastric mucosal damage. The drug also prevents cyclosporin A-induced damage to endocrine and exocrine pancreatic secretions. It shows a low order of acute toxicity and there is no evidence of embryotoxicity, fetotoxicity, teratogenicity, or mutagenicity in animal studies (Lambert, 2000).

Various agents with different action mechanisms used to treat or ameliorate peptic ulcer or irritation of the gastrointestinal tract. This has included antibiotics to treat helicobacter infections; histamine H2 antagonists to reduce gastric acid secretion; and antacids for symptomatic relief.

The purpose of this research was to develop a controlled delivery system containing drug Rioprostil with different ratio of polymers. Hydrophilic polymers are widely used in the formulation of modified release oral dosage forms (Bechgaard, 1978).Their convenience and ease of manufacture may cut down the cost of the final product. Besides, hydrophilic polymer matrix system offers several additional advantages over other technologies for controlled release drug delivery (Barratt, 2000).

Materials and Methods

Reagents

Rioprostil was obtained as gift sample from Torrent Pharmaceutical private limited, Ahmedabad, India. HPMC was purchased from high media laboratory Pvt Ltd Mumbai. Sodium alginate, chitosan and calcium chloride were purchased from Colorcon, Goa, India. All ingredients used were of analytical grade.

Formulation preparation

The microbeads of Rioprostil were prepared by using ionotropic gelation technique. In this method weighed quantity of drug was dispersed uniformly in aqueous mucilage of sodium alginate using mechanical stirrer maintaining the speed at 500-600 rpm. To this dispersion the polymer (HPMC/Chitosan) was mixed in s proportions and the entire mixture was stirred for 30 min (Narkar, 2010; Millili, 1990). The microbeads were formed by dropping the bubble free dispersions through a glass syringe with flat tip needle (20G) into a gently agitated calcium chloride solution (Lim, 1997). The gelled microbeads were cured for 1 hour to complete the gelation reaction before being filtered and washed thoroughly with distilled water and isolated microbeads were dried at room temperature and then in hot air oven at 60°C for 6 h for further drying (Eldem, 1991).

Evaluation of placebo microbeads

Yield of production

The yields of the product for various batches were calculated using the weight of final product after drying respecting the initial total weight of the drug and polymer used for preparation of microbeads and percent production yields were calculated as per the formula mentioned below (Bansal, 1993; Narkar, 2010; Millili, 1990).

Percentage yield = (practical yield/theoretical yield) ×100

Measurement of bead size

The  particle  sizes  of formulations  were measured by  an  optical  microscope  fitted  with  an ocular and stage micrometer  and particle size distribution was calculated. In all measurements at least 50 beads in five different fields were examined. Each experiment was carried out in triplicate (Ragnarsson, 1992).

Drying rate study of the beads

Prepared   beads   were   placed   in   open glass bottles and kept in an incubator maintained at 50ºC.  Initially, the beads were removed at short intervals of time (5, 10, and 15, up to obtain constant weight). These measurements were continued until attainment of constant mass and note down the temperature and time for the complete drying of the beads (Turkan, 1991).

Evaluation of swelling ratio

Swelling ratio was studied by measuring the percentage water uptake by the beads.  About  50  mg  of  beads  from  all prepared  placebo  beads  were  accurately weighed and placed    in   100   ml    of phosphate  buffer (pH 6.8 and 0.1 N HCl (pH 1.2). Beads were removed from their respective  swelling  media  after  8  h  and weighed  after  drying  the  surface  water using filter paper.  The water uptake was calculated as the ratio of the increase in weight of beads after swelling to the dry weight (Tomofumi, 2001; Eldem, 1991).

Swelling ratio =   swollen w.t -_ initial w.t X 100

                              Initial w.t

Estimation of drug content and encapsulation efficiency

Rioprostil content in the microbeads was estimated by a UV-spectrophotometric method. Accurately weighed sample (50mg) of formulation were suspended n 100ml of phosphate buffer pH 6.8.The resulting solution was kept for 24hrs.  Next day  it was stirred for then solution was filtered and after suitable dilution, drug content  in  the  filtrate  was  analyzed   at 245 nm  using  Shimadzu  1600  UV-Visible spectrophotometer. The obtained absorbance was plotted on the standard curve to get the exact concentration of the drug. Calculating this concentration with dilution factor we get the percentage of actual drug content and entrapment efficiency. The drug entrapment efficiency was determined using following relationship (Bansal, 1993);

% Drug entrapment efficiency =   (Actual drug content/ Theoretical drug content) X 100

Loose surface crystal study (LSC)

The study was conducted to estimate the amount of drug present on the surface of the microbeads which showed immediate release in dissolution media. 100mg of microbeads were suspended in 100ml of phosphate buffer (pH 6.8), simulating the dissolution media.  The samples were shaken vigorously for 15min in a mechanical shaker. The amount of drug leached out from the surface was analyzed spectrophotometrically at 245nm. Percentage of drug released with respect to entrapped drug in the sample was recorded (Ragnarsson, 1992).

Scanning electron microscopy (SEM) analysis

The shape and surface characteristics were determined by scanning electron microscopy using gold sputter technique. The particles were Vacuum dried, coated to 200 Ao thicknesses with gold palladium using prior to microscopy. A working distance of 20nm, a tilt of zero-degree and accelerating voltage of 15kv were the operating parameters. Photographs were taken within a range of 50-500 magnifications (Narkar, 2010; Lim, 1997).

In-vitro release studies

In-vitro release studies of prepared microbeads were carried out using phosphate buffer (pH 6.8) using USP- basket type apparatus. Accurately weighed quantity of 250 mg of prepared microbeads put into the basket rotated at a constant speed at 100rpm and maintained temperature 37±5ºC in 900ml of the dissolution medium (phosphate buffer pH6.8).The sample  was withdrawn  at0.25hrs,  0.5hrs, 1hrs,  2hrs,  3hrs,  4hrs,  5hrs,  6hrs,  7hrs, 8hrs,  9hrs,  10hrs,  11hrs and 12hrs. Each time interval 5 ml of sample was withdrawn, at the same time 5 ml of fresh dissolution media was added to maintain sink condition. The withdrawn samples were suitably diluted and measure the absorbance at 245 nm spectrophotometrically. Then, calculated the cumulative percentage drug release at regular time intervals (Dressman, 2000).

Release kinetic study

In order to understand the mechanism and kinetics of drug release, the drug release data of the in-vitro dissolution study was analyzed with various kinetic equations like zero-order, first order and korsmeyer and Peppas equation. Coefficient of correlation (r) values were calculated for the linear curves obtained by regression analysis of the above plots (Dressman, 2000; Korsmeyer 1981).

Mucoadhesion testing by in vitro wash-off method

The mucoadhesive properties of drug loaded sodium alginate beads were evaluated by the in vitro wash-off method. Freshly excised pieces of goat intestinal mucosa (1 cm × 1 cm, collected from a slaughter   house)   were   mounted   on   a glass slide (7.5 cm×2.5 cm) using thread. About 50 beads were spread out on each piece of mucosa and then hung from the arm of the tablet disintegration test apparatus.   The   tissue   specimen    was given a regular up and down movement in a vessel containing 900 ml of phosphate buffer (pH 6.8) maintained at 37 ± 0.5 °C. The adherence of beads was regularly observed.  The beads that remained adhered to the mucosa were counted at regular intervals for up to 6h (Lim, 1997).

% Mucoadhesion = (Number of adhered microbeads/ Total number of applied microbeads) x100

Results and Discussion

The aim of the study is to investigate possibility of using sodium alginate microbeads coated with Chitosan and HPMC as drug release retardants to form sustained release system. Formulated microbeads containing Rioprostil by ionotropic gelation and cross linking method and studied the effects of various factors (concentration of sodium alginate,   concentration of coating polymers like chitosan, HPMC and concentration of drug.

Production yield

The yield of all the formulations was found to be in range of 74.5 ± 3.01 to 92.2 ± 2.55. The values of production yield are given in Table-1.

Table 1. Composition and characteristics of drug loaded microbeads

Formulation Code

Drug in mg

Sodium alginate

HPMC (%)

Chitosan (%)

% yield

Beads size in µm

Swelling ratio at pH 1.2

Swelling ratio at pH 6.8

F1

5

1%

1

-

73

1123±2.23

220

1722

F2

10

1.25%

0.75

-

76

1143.4±1.42

234

1729

F3

20

1.5%

0.5

-

80

1172.5±1.3

244

1734

F4

30

1.75%

0.25

-

83

1223.2±0.9

242

1755

F5

5

1%

-

1

70

1153±2.8

260

1900

F6

10

1.25%

-

0.75

75

1228.6±1.7

265

2176

F7

20

1.5%

-

0.5

79

1276±2.35

272

2372

F8

30

1.75%

-

0.25

81

1353.8±1.8

293

2532

Particle size and entrapment efficiency

Particle   size   analysis   of different formulations of Rioprostil microbeads was carried out using digital micrometer. The values are given in Table-2 and 3.

Table 2. Characteristic of Drug Loaded Beads

Formulation code

Drug content

Entrapment efficiency (%)

LSC (%)

F1

4.0436+0.03

83.23+1.84

1.949

F2

8.844+0.016

86.97+1.2

1.113

F3

18.09+0.02

90.57+0.58

4.300

F4

27.08+0.02

90.76+0.33

4.34

F5

4.774+0.03

95.49+1.05

0.14

F6

8.718+0.14

87.18+0.1

0.159

F7

16.54+0.04

82.73+0.43

0.213

F8

24.44+0.37

81.46+0.31

0.35

 

Table 3. Data for release kinetics for microbeads

Formulation code

Zero order (R2)

Higuchi matrix (R2)

Korsmeyer peppas

( R2)

‘n’ values

F1

F2

F3

F4

F5

F6

F7

F8

0.9475

0.9423

0.939

0.957

0.9263

0.9638

0.9202

0.9766

0.9454

0.9289

0.9752

0.9471

0.9627

0.9547

0.9179

0.9487

0.932

0.938

0.932

0.962

0.935

0.967

0.945

0.962

1.423

1.981

1.437

1..648

2.26

2.21

2.05

1.58

 

Table 4. Percentage mucoadhesion of selected formulation (F3&F7)

Formulation code

% Mucoadhesion

F3

92

F7

90

 
Results show that by the increase in concentration of sodium alginate, the mean particle size of microbeads increased. Thus, larger microbeads were obtained by increasing the concentration of sodium alginate.

Swelling Study

Swelling study analysis shows that microbeads prepared with highest alginate concentration 1.75% shows highest swelling rate followed by 1.5%, 1.25% and finally 1% formulation. The probable reason behind this may be due to the percent water uptake of alginate increases with increase in the concentration. The swelling behavior of sodium alginate microbeads   coated   with   different   polymers, were observed, by increasing the concentration of coating polymer ratio which enables decreasing of the swelling properties of microbeads. Swelling of dry microbeads is mainly attributed to the hydration of the hydrophilic groups of alginate. On comparing the swelling ratio   of   all   formulations; the   lower values obtains at pH 1.2, whereas the highest at increased pH level of the medium. These results suggest that the   dried   beads   swell   slightly   in   the stomach, when they are subsequently transferred to upper intestine.

Drug content and entrapment efficiency

The   result   of   drug   content   indicated that drug is uniformly dispersed in formulation. It was observed that, due to water insoluble nature of Rioprostil almost all the drug is entrapped in the polymer matrix resulted in higher drug content and encapsulation efficiency. Percentage drug loaded and entrapment given in the table 2, Figure 1.

Figure 1. Entrapment efficiency of formulated microbeds

View image

 

 

Loose surface crystal study

Loose surface crystal (LSC) study was an important parameter giving an indication of the amount of drug on the surface of the microbeads without proper entrapment. This study indicated that amount of drug released at 15 minute for the immediate action. Data are given in table 4.

Scanning electron microscopy (SEM)

The morphological evaluation of the optimized microbeads formulation (sodium alginate microbeads coated with HPMC) was done by scanning electron microscopy. SEM study revealed   that   the   microspheres    were almost spherical in shape with rough outer surface (Figure 2).

Figure 2. SEM images of optimized batch F3

View image

 

 

In vitro drug release study

The In-Vitro drug release studies of the different formulations cumulative percentage drug release was observed in the range of 84.54 – 97.74. The formulations F1- F8 containing 1.75% of sodium alginate and 0.25 % of coating polymers like HPMC and Chitosan showed a release   range of 92.38-99.96 . This indicates   that   the   release   rate   is further retarded due to addition of coating polymer (Figure 3).

Figure 3. In-vitro drug release from microbeads

View image

 

 

Release kinetic study

All the release data was fitted into various kinetic models like, zero order, first order, Higuchi, and Korsmeyer-Peppas, in order to find out the mechanism of drug release from polymeric spheres.

The value of ‘n’ gives an indication of the release   mechanism; when n = 1, the release rate is independent of time (zero-order)  (case  II  transport),   n  =  0.5  for Fickian diffusion  and when 0.5 < n <1.0, diffusion and non-Fickian transport are implicated.  Lastly, when n > 1.0 super case II transport is apparent. Regression coefficient  and ‘n’ were calculated  and is given  in  Table:  3.  From  the  table,  the value showed that, prepared microbeads exhibited zero order kinetics followed by super case -II transport.

Ex-vivo mucoadhesion study of microspheres

The results of the ex-vivo mucoadhesion study indicated that optimized microbeads had good mucoadhesive properties. The percentage of microbeads attached to the mucosa up to 6 hours. It was found that sodium alginate microbeads coated with HPMC show more mucoadhesion property as compared to other formulation.  Because combination of both the polymers increases the viscosity; produce more viscous gel which helps to increase adhesion with intestinal mucosa. Therefore, it is suggested that prepared microbeads adhere to the intestinal mucosa for a prolonged period where they release drug in a sustained manner before being eroded off (Table 4).

Conclusions

In conclusion, ionotropic gelation and cross linking technique can be used for preparation   of Rioprostil microbeads using sodium alginate and with   other coating polymers like chitosan and HPMC as drug release retardants. Prepared microbeads shown higher drug entrapment and prolonged release characteristics. Rioprostil release from microbeads was influenced by alginate and coating polymer concentration.  The beads formed have a spherical shape with rough surface as evidenced   by SEM.  Didn’t reveal   any   significant   drug   interaction. From the in vitro wash off test for mucoadhesive strength determination of various formulations, it was observed that microbeads formulation  (F3) exhibits greater mucoadhesive  strength than other formulation  (F7).The  result  of  in-vitro release and release kinetic indicated sustained release and exhibited   zero order kinetic followed by super case II- transport. Therefore, one can assume that the Rioprostil microbeads are promising pharmaceutical dosage forms by providing controlled release drug delivery systems and improving bioavailability. The entire process is feasible in an industrial scale and demands pilot study.

Acknowledgements

The authors are grateful to the Hetero drugs limited (Hyderabad, India) for providing gift drug sample.

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